Product Description
Monsooned Coffee Color Sorter
- The High Resolution Camera based Colour Sorter
- The SPECTRUM S-4001 PRISMA series CCD Camera based Colour Sorters are a result of colour sorting machinery manufacturing experience of over two decades, at Spectrum industries.
- The S-4001 PRISMA use advanced digital 2048 pixel CCD Line Scan Cameras that produce a very high resolution image of the object.
- The machine has LED Solid State Lighting that provides High Intensity long life stable lightning.
- Large Format Lenses with digital automatic LED backlights are employed to ensure highest quality imaging of the product, that is also displayed on a 15 Colour LED TFT screen, for online viewing and monitoring of the product. The resultant data is compared with pre-set parameters, to reject the defective product using ultra-fast, long life, custom designed pneumatic ejectors.
- The S-4001 PRISMA has the ability to detect and reject over 200,000 objects/minute with a defect size of even 0.025mm sq.
- The S-4001 PRISMA is fully computer controlled with automatic calibration and self-check procedures.
- Instant change over from one product sort to another is possible, using pre-stored sorting Algorithms.
Technical Features
- High Resolution 2048 pixels CCD Cameras
- LED Solid state high intensity long life stable lightning.
- On-line live visual display of product being sorted on 15 Colour LED TFT screen.
- Ultra-fast long life pneumatic ejectors with response time of 1ms and life of up to 5 billion cycles.
- Automatic cleaning of viewing area by wiper system.
- Automatic online calibration with self-check procedures.
- Fully computer controlled.
Technical Details:
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Air Requirement
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Pressure
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7 Bar(100 PSI)
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Consumption
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15-50 Ltr/sec (32-110cfm) approximate, depending upon the rejection rate.
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Air Quality
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Free of Oil, water and dirt
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Electrical Requirement
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Voltage
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230 V A.C. Single Phase
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Frequency
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50 Hz
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Power
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2 Kw
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Advanced Color Sorting PrecisionUtilizing state-of-the-art technology, the Monsooned Coffee Color Sorter Machine achieves 99.9% sorting accuracy. Its advanced sensors detect the smallest color variations in coffee beans, delivering uniform and defect-free batches essential for quality-focused exporters and wholesalers.
Optimized for Food Processing ApplicationsThis color sorter is specifically designed for food product processing. It helps manufacturers maintain stringent quality standards for monsooned coffee, reducing manual labor and ensuring operational efficiency. Every batch processed aligns with export requirements, boosting your market reputation.
Robust Build and Seamless OperationBuilt for durability, the machine operates on a 230 V single-phase power supply and needs 100 PSI air pressure, making it compatible with standard industrial setups in India. Easy-to-use controls and minimal maintenance requirements make it a reliable solution for large-scale production environments.
FAQ's of Monsooned Coffee Color Sorter Machine:
Q: How does the Monsooned Coffee Color Sorter Machine enhance the quality of my coffee beans?
A: The color sorter uses high-precision sensors to identify and remove defective or discolored beans with 99.9% accuracy. This results in consistent batches of high-quality monsooned coffee, helping to meet strict export standards and customer expectations.
Q: What is the installation process for the Monsooned Coffee Color Sorter Machine?
A: Installation is straightforward; the machine requires a 230 V A.C. single-phase electrical supply and a stable air pressure of 100 PSI. Most manufacturers or suppliers can assist with installation and initial calibration to ensure smooth operation.
Q: When should I consider using a color sorter for my monsooned coffee operations?
A: If you are aiming to improve product quality, meet export criteria, or increase processing efficiency, integrating a color sorter like this is ideal. It becomes essential as production volume grows or when manual sorting is no longer viable for maintaining optimal standards.
Q: Where is the Monsooned Coffee Color Sorter Machine commonly used in India?
A: This machine is widely utilized in coffee processing plants, manufacturing units, and specialized food product facilities across India. It is popular among exporters, distributors, and wholesalers who demand consistent quality in their coffee supply.
Q: How does the sorting process work on this machine?
A: Beans pass through the machine, where they are scanned by optical sensors. The system detects color deviations and uses precise air jets to separate undesired beans, ensuring only high-quality coffee moves forward in production.
Q: What benefits can distributors and exporters expect from investing in this machine?
A: Distributors and exporters gain a significant edge with higher consistency, reduced rejection rates, and enhanced profitability. The machine ensures every coffee shipment meets or exceeds international buyer expectations.